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Skill Of Batch Precision Parts Processing

May 06, 2021Leave a message


  2. small turningparts

  3. When CNC machine tools process precision mechanical parts in batches, special attention should be paid to the accuracy of the processing. To ensure the accuracy, what issues should we pay attention to when processing in batches? Now, our chief engineer of Hai Xin Nuo will introduce to you from the following three aspects:

  4. The machining accuracy of batch parts is poor, usually because the feed dynamics between the axes are not adjusted properly according to the error during installation and adjustment, or the transmission chain of each axis of the machine tool has changed after use and wear, which can be re-adjusted and modified Clearance compensation amount to solve.

  5. 1.When the dynamic tracking error is too large and the alarm occurs, you can check whether the speed of the servo motor is too high. Whether the position detection element is good. Whether the position feedback cable connector is in good contact. Whether the corresponding analog output latch and gain potentiometer are good. Whether the corresponding servo drive device is normal.

  6. 2.The machining accuracy is not good due to overshoot when the machine is in motion. It may be that the acceleration and deceleration time is too short, and the speed change time can be appropriately extended. It may also be that the connection between the servo motor and the lead screw is loose or the rigidity is too poor, and the gain of the position loop can be appropriately reduced.

  7. 3.The roundness of three or two axis linkage is out of tolerance

  8. (1) Axial deformation of circle

  9. This kind of deformation may be caused by improper adjustment of the machine. Poor positioning accuracy of the shaft or improper compensation of the screw gap will cause roundness errors when crossing the quadrant.

  10. (2) Oblique ellipse error

  11. At this time, check the position deviation value of each axis first. If the deviation is too large, adjust the position loop gain to eliminate it. Then check whether the interface board of the resolver or induction synchronizer is adjusted well, and then check whether the gap of the mechanical transmission pair is too large and whether the gap compensation is appropriate.